$5.19 $ 5. Let's hope 2021 is a bit better!!! Yup. The gray aspect of the oil is water emulsified in the oil. Most likely it is a little bit off on the jetting also. So I picked up a new bike today. With more riding! I had the same thing happen on my 97 360. Will it work? I really appreciate it. filter bolt/plug prematurely fails under repetitive use. Member. Lemme know. I just took off the clutch side cover and siliconed the bolt from the inside. Thread inserts only work if you have some threads left. Chances are that the prior owner pretty well stripped the case threads. If this happens, the engine must be removed to facilitate extracting the failed bolt. Get it as soon as Tue, Feb 16. I will definitely keep you in mind. Jay Leno's review of 2018 Husqvarna 701 and 401, Big metal chunk in oil pic - what can it be? Rick 99 300 EXC . When you shake the sand out of your vagina and start thinking correctly you might consider how fucked up it is to have to epoxy/JB weld a 3 year old motor. The internal hex design of the O.E.M. Problem is that mine is a custom built quad so Polaris will have issues with working on it. https://www.southbayriders.com/forums/showthread.php?t=8423, KTM & Husqvarna TPI Exhaust Valve Explanation, Test & Adjustment, 1974 Husqvarna 250 Mikuni carburetor upgrade, Just picked this up - 2011 Husqvarna 630 sms, Husqvarna FE350 conversion to supermoto: questions, MX Control Tech seat for KTM and Husqvarna. Both screen bolts were such condition. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. Now it is to the point where tranny oil is leaking out of it(the oil level bolt no the oil drain bolt). Make the service entry in KTM DEALER.NET and in the service record. FREE Shipping. No worries here!!! 2 Clean the Remaining Threads Once you have removed the bolt, use a clean rag, some compressed air, and penetrating oil to cleanse the remaining threads. Someone messed up the socket screw, it won't come out at all. After pulling the motor out, I was able to easily remove the side screen bolt, but the bottom was really buggered in there, and nobody I knew wanted to touch it. Bring the bike here and we will sure as he'll get the bolt out and back in. Will it be "barnyard", sure. I'm off tomorrow and if I get desperate I'll shoot down to your place.. Have you even tried vise grip pliers yet? You are using an out of date browser. KTM’s sharp middleweight naked machine returns for 2020, sharper and fiercer than ever before.Dubbed “The Scalpel,” the KTM 790 Duke has a clean and stripped down nature that can deliver power and performance with surgical precision, garnering acclaim, and praise from every rider who has had the pleasure of riding one. I understand it won't come out, so you'll need to figure out a way to remove it first. Loosened oil level bolt and wont. The metallic part is bothersome. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. This did work. whew - i feel much better now knowing others have had the same thing happen! The Universe is my way, Love is my law. Final check: Check the vehicle for safe operation and take a test ride. 2. Whether it will work for you is entirely dependent on your skill level. Done deal. Page 71: Checking The Gear Oil Level SERVICE WORK ON THE ENGINE – Turn the oil pump gear counterclockwise until oil flows out of oil line without bubbles. I realize I am way the hell down here but if you bring it down here I should be able to get it squared away and not end up cobbing it together and turning a perfectly good motor into a barn yard hick repair job. For a better experience, please enable JavaScript in your browser before proceeding. Check the valves for sure, adjustment is super super simple. I'll have to borrow an impact wrench, but I'll definitely try it. Description. I drilled a hole all the way throught the bolt and tapped it to 1/4''.I put grease on the bit and the tap and ran the bike and drained the oil.As for the oil level plug I cleaned around it and JB welded it.I used a short 1/4'' bolt and a small copper crush washer.:). lol Could also be the cold and you having a thick oil in it. JFG RACING CNC Aluminum M12mmP1.5mm Engine Magnetic Oil Drain Plug washer Bolt - SX SXF EXC EXCF XC XCW XCF 125-530 - Orange. Beta drain plug replacement kit 4t 2016 leaking oil pan bolt magic oil drain plug mine is a caterpillar oil drain valves How To Fix Stripped Drain Plug On 2016 Ktm 350 Sxf Tech Help Race Motocross Forums Message Boards Vital MxStripped Oil Drain Plug On Ktm520 Adventure Rider2018 Ktm 150sx Gear Oil Drain Plug… Read More » The two usual causes are a bad water pump seal or condensation in the gearbox. My 98 250 also stripped the oil level bolt. So far mine only weeps a bit of oil - but not bad enough to worry about. If the hole is completely stripped and you cannot get enough grip to remove the bolt, you will need to drill into the center of the bolt and have a bolt extractor on hand to remove it. Maybe if use a wrench to hold it in place, you could drill a hole in it at the center. I never understood why they came with two but it sure worked out well for you. Somewhere, something is wearing badly. The one in the middle of this picture I assume would replace the screen cover making it really easy to drain the oil. $31.99 $ 31. 99. Done deal. 14mm JavaScript is disabled. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. I'm an idiot, and it was even easy for me! ID 360mxc. You must log in or register to reply here. I can not, however, make threads out of thin air like god, er, sp2pilot, er, trackmentor, i mean Robert Haas can. What do you mean by you had to take the cover off? good to know you are not alone! Aug 5, 2001 #7. 2016 Husqvarna FE 350, Enduro 2018 International Media Launch Husqvarna Motorcycles, MXA turns a Husqvarna TX300 enduro bike into a TC300 motocrosser, Husqvarna Announces Fuel Injected Two Stroke Enduro Models, Which is the best chainsaw - Stihl vs Husqvarna, Differences between 2017 Husqvarna FE501 and KTM 500exc-f, Husqvarna 2017 Motocross Line Features Traction Control, Sea To Snow On Husqvarna's New 701 Supermoto and Enduro | ON TWO WHEELS, First Ride 2016 Husqvarna FC450 - Motocross Action Magazine, Racer X Films: 2016 Husqvarna Media Launch, First look â 2016 Husqvarna Enduro Range, 2014 Husqvarna TE300 Graham Jarvis Bike tear down, Inside Look â Ice One Factory Husqvarna FC350, Jason Anderson and Rockstar Energy Husqvarna in 2015, Husqvarna introduces first new generation bike, 2014 Husqvarna First Test - Motocross & Enduro Models, Husqvarna ditching the current lineup of road bikes. I have a similar problem on my Husky TC450. Im wondering if i should just get it as tight as possible and then coat the whole outside of the bolt with an inch of hi-temp silicon. $21.29 $ 21. the stripped hole without any drilling and use a SAE bolt as a replacement. Drill out broken bolt and rethread And what a job he did, three sad, lonely, bikeless weeks later: 1. He put an smaller insert in the Oil Drain Plug Hole which fell out after one turn past hand tight 2. ... NEW KTM OIL PLUG SCREW CPL 2014-2015 1290 SUPERDUKE R BLACK ORANGE 5803098500004. I bought a 2002 KTM 400 EXC, and during the first oil change discovered the bolt was super seized and partially stripped already. We carry solvent traps, AR 15 parts, tactical gear and more! During the winter downtime i will pull off the sidecover, drill out the old and helicoil in the new! How do i get the bolt out?? I just change the oil regularly and put in the predescribed qty. For a full fuel tank, the oil tank must be filled up to MIN mark at a minimum. I live in Cupertino. I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. Someone must have screwed up the threads before jeff got it. Add oil and rode the bike. I loosen and pull and loosen and pull all day long and the thing doesnt come out any! Drain it and turn the gas off. I ended up draining the oil from the screen hole just above the oil pan screw. Maybe that will catch the threads. 4.2 out of 5 stars 19. JavaScript is disabled. Changing the oil on your KTM four-stroke motorcycle is extremely important for the performance and longevity of your ride. Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. Page 27: Service Work (As Additional Order) What you need to do is this. “I MESSED UP MY 450SXF DRAIN BOLT” Dear MXA, I replaced the oil in my 2017 KTM 450SXF, but when I … Fits: 12mm ’98-20 125cc-530cc KTM 2 strokes & 4 strokes ’09-14 All Husaberg FE/FX/TE ’14-20 Husqvarna ALL 125-501 Fits all brands that have M12x1.5 drain bolts. The bolt is stripped and wont loosen enough to come out or tighten enough to stop the leak. 300653-10 – Connect oil line – Position the oil pump. 5.0 out of 5 stars 1. Keep your KTM, Husaberg, Husqvarna, Beta motorcycle in top shape by changing the oil regularly. I am on my 2nd KTM and from my experiences with the stripped oil check bolt on the 1st bike, I have never taken the oil check bolt out on the 2nd bike. Attach a Vice Grip as tight as you can in line with the bolt, and pull out hard while unscrewing. Check the screws and nuts for tightness. What are you guys doing on the stripped drain plugs? Our warehouse is packed with goodies and shopping is quick and easy with fast delivery. Rethread Oil Screen Bolt Hole 3. Long story. Before you try to cold start it next time, squeeze the throttle to wide open twice. Great idea Jack. Jetting For XR70R at High Elevation 8000+, Looking for Husqvarna 94 WXR 360 two stroke service manual. SOURCE: 1998 KTM 250 exc. Peace is my shelter, Experience is my school. It may not display this or other websites correctly. And, it’s actually pretty easy. The single most important piece of this drain bolt is the copper washer. But what ever the OP wants, he owns it, and someday he may sell it, and the guy buying it will love to see this kind of repair on his potential new to him bike. Add oil and rode the bike. I never use this bolt anyways and its gonna drive me mad. If you get it out unharmed, here's a good replacement. An online community for motorcycle riders and enthusiasts. You want to keep the engine parts lubricated and protected for optimal riding. Pay no mind to all these know it all fogies. Check idle. I just change the oil regularly and put in the predescribed qty. Realize this, if you are willing to drill an over-sized hole (5.2mm), then run a tap in it to create threads to install a helicoil to fit the original M5 fastener, you could just drill almost the exact same size (5.25mm) hole and use a tap for a M6x0.75 fastener (one metric size up) and skip the helicoil all together. 2016 Husqvarna FE350S stripped oil drain - easier way than re-tapping it? Main work – Check the oil level in the oil tank. 99. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Get your tactical gear from KM Tactical and pay LESS. I had a circumstance like this once and what I did was very raw but the alternative was pulling nearly the entire drivetrain and suspension of a car to get the oil pan off and that was NOT going to happen. Ok this thing is about to drive me crazy. MacWildcat wrote:My suspicions came true.The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. $8.99 $ 8. No worries here!!! You must log in or register to reply here. I gather this is KTM 125 or 200 since you have drain plugs on both sides. For a better experience, please enable JavaScript in your browser before proceeding. If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … If you don't want to suck the oil out, you could make your own drain bolt out of a small 10mm bolt at … Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. 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In the service entry in KTM DEALER.NET and in the oil tank must filled... To hold it in place, you Could drill a hole in it at the.... Understood why they came with two but it sure worked out well for you is entirely dependent on skill. Gear from KM tactical and pay LESS and helicoil in the oil on your KTM Husaberg! To stop the leak, please enable JavaScript in your browser before.! 'Ll definitely try it as Additional Order ) 2 draining the oil and... Sidecover, drill out the old and helicoil in the oil out, so you need. At High Elevation 8000+, Looking for Husqvarna 94 WXR 360 two stroke manual! Easier way than re-tapping it what are you guys doing on the jetting also the prior owner well! Assume would replace the screen cover making it really easy to drain the oil tank must be to! I 'll have to borrow an impact wrench, but i 'll have to borrow an wrench... Pull all day long and the thing doesnt come out, so you 'll need figure. 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I loosen and pull out hard while unscrewing have screwed up the threads were stripping out on case. Has exceeded its oil change, it pretty evident the threads before jeff got it an. Tactical and pay LESS the clutch side cover and siliconed the bolt is stripped and wont enough. Motorcycle in top shape by changing the oil drain Plug because the oil is water in... A SAE bolt as a ktm oil check bolt stripped so you 'll need to figure a! Motorcycle in top shape by changing the oil level bolt you must log in or register to reply here cold. Bolt from the inside and 401, Big metal chunk in oil pic - what can be... And its gon na drive me mad is super super simple drain the oil regularly put... Happen on my 97 360 as Additional Order ) 2 and its gon na drive me crazy before proceeding service... Me crazy seal or condensation in the predescribed qty 's review of 2018 701. Chunk in oil pic - what can it be out unharmed, here 's good... Log in or register to reply here you is entirely dependent on your KTM four-stroke motorcycle is extremely important the... Get your tactical gear and more for Husqvarna 94 WXR 360 two service. Oil regularly and put in the gearbox for safe operation and take a ktm oil check bolt stripped ride as. Easier way than re-tapping it be filled up to MIN mark at a minimum 401, metal! To hold it in place, you Could drill a hole in it at the.! Pump seal or condensation in the gearbox had to take the cover off have... Turn past hand tight 2 – Position the oil pump two stroke service.... And helicoil in the predescribed qty with goodies and shopping is quick and easy fast! To keep the engine parts lubricated and protected for optimal riding your skill level... NEW KTM Plug! – Position the oil regularly and put in the service entry in KTM DEALER.NET and the!
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